Thermoreversible
In-Situ Ophthalmic Gelling System of Levofloxacin Hemihydrate: Formulation and Optimization by Factorial
Design
Sonal C. Bankhele, Rupali B. Harale, Monica R P Rao, Madhura V. Dhoka*
Department of Quality Assurance, AISSMS
College of Pharmacy, Near R.T.O, Kennedy Road, Pune -
411001. India.
*Corresponding Author E-mail: madhura1777@yahoo.com
ABSTRACT:
In-situ
gelling systems are viscous polymer-based liquids that exhibit sol-to-gel phase
transition on the ocular surface due to change in a specific physico-chemical parameters like temperature, ionic
strength, or pH. A major problem in ocular
therapeutics is the attainment of optimal drug concentration at the site of
action, which is compromised mainly due to pre-corneal loss resulting in only a
small fraction of the drug being ocularly absorbed.
The effective dose administered can be altered by increasing the retention time
of medication into the eye by using in situ gel forming systems, thereby
preventing the tear drainage. The aim of the present investigation is to
prepare and evaluate novel Thermo-reversible ocular gelling systems of Levofloxacin Hemihydrate. These
gelling systems involve the use of Poloxamer 407(Pluronic F 127) as thermo reversible polymer and HPMC K4M
as viscofying agent. A 32 full factorial design has
been applied with conc. of Poloxamer 407 and HPMC K4M
as independent variables studied at three levels to study their influence on
drug release and gelling capacity as dependent variables. The formulations were
evaluated for clarity, pH measurement, gelling capacity, drug content
estimation, rheological study, in vitro drug release and in-vivo studies in rabbit
eye. The developed formulations showed sustained release of drug for upto 8 hrs. The formulations were found to be non-irritating
with no ocular damage.
KEYWORDS: Thermoreversible in-situ gel, Poloxamer 407, Levofloxacin hemihydrate
INTRODUCTION:
Eye
is one of the challenging organ for drug delivery because of its unique anatomy
restricts drug absorption into deeper tissues. Poor bioavailability of drugs
from conventional ocular dosage forms is mainly due to tear production,
non-productive absorption, transient residence time, impermeability of corneal
epithelium, binding by the lachrymal proteins, drainage of the
instilled solution, tear
turnover and limited corneal area.1
Several
Novel drug delivery systems have been developed for ophthalmic use, not only to
prolong the contact time of the vehicle on the ocular surface but also to slow
down drug elimination. Successful results have been obtained with inserts and
collagen shields.
However,
these preparations have some disadvantages such as poor compliance, especially
by elderly people and many patients sometimes lose the device without noticing
it.
Nowadays, a major progress in development of ophthalmic
formulations has been performed by the ophthalmic gel technology i.e in the development of “in situ gel” which consists of
certain polymers undergoing sol–gel phase transition in response to
environmental conditions such as pH, specific ions and temperature.2
In particular, a thermoresponsive in situ
gel, an ophthalmic product vehicle responding to a shift in temperature,
possesses liquid characteristic at room temperature and becomes gel when comes
in contact with body temperature. One of well-known
polymer types possessing thermoresponsive behavior is
Pluronics, so called Poloxamers.
They are a triblock copolymer poly(ethylene oxide)-b-poly(propylene oxide)-
b-poly(ethylene oxide) (PEO–PPO–PEO) showing amphiphilic behavior due
to hydrophilic ethylene oxide domains and hydrophobic propylene oxide domains. The gelation
mechanism of Pluronics could be explained by the changes in micellar
structure as a function of concentration and
temperature.3-5 However, a major disadvantage of Pluronics
is their low mucoadhesive activity, therefore, some Pluronic-based
ophthalmic formulations have been improved by
adding polymers providing mucoadhesive property
such as cellulose derivatives.4 Levofloxacin hemihydrates is a fluoroquinolone
derivative used to treat external infections of eye such as acute and subacute bacterial conjunctivitis, keratitis,
keratoconjuctivitis and corneal ulcers.
The
objective of present study was to develop and evaluate a temperature triggered
in-situ ophthalmic gel system for levofloxacin hemihydrate. Poloxamer 407 was
used as temperature activated gelling agent in combination with Hpmc k4m for formulation of levofloxacin
eye drops (0.5% w/v), which undergo gelation in tear
fluid and provide sustained release of drug. A 32 full factorial
design has been applied with conc. of Poloxamer 407
and HPMC K4M as independent variables studied at three levels to study their
influence on drug release and gelling capacity as dependent variables. The
formulations were evaluated for clarity, pH measurement, gelling capacity, drug
content estimation, rheological study, in vitro drug release and in-vivo
studies in rabbit eye.
MATERIALS AND
METHODS:
Levofloxacin hemihydrate was kindly supplied as a gift sample from H iran Argochem, Ankleshwar, Gujarat. Poloxamer
407 was obtained as a gift sample from signet chemicals Ltd. Hydroxyl propyl methyl cellulose (HPMC
K4M) was gift sample from Colorcon Asia Pvt. Ltd. All
chemicals were used of analytical grade.
Selection of
vehicle
Solubility
and stability of drug was tested in various buffers. Based on the observations citrophosphate buffer pH6.0 was selected as vehicle6.
Selection of excipients
Poloxamer 407 was
selected as thermoreversible in-situ gelling agent in
combination with HPMC K4M as viscofying agent. Sodium
chloride and Benzalkonium chloride were selected as
tonicity agent and antimicrobial preservative respectively.
Preparation
of the formulations
The formulations of Levofloxacin
hemihydrate in situ gel were prepared by the cold
method7. Poloxamer 407 was completely dissolved
in cold citrophosphate buffer pH 6.0. Then, levofloxacin hemihydrate, benzalkonium chlorideand sodium
chloride were respectively added into the solutions of gelling agents and stirred
continuously until homogeneous solutions were obtained. The batches for thermo-reversible ocular gels are
shown in Table I.
Experimental
design and Statistical analysis
A 32
full factorial design Swas used in the study in which
two factors were evaluated and experimental trials were performed with all 9
possible combinations. Concentration of Poloxomer 407 as (X1) and HPMC K4M as (X2) were selected as
independent variables. % drug release (Y1) and gelling capacity (Y2) were
selected as dependent variables. The experimental design is outlined in Table
I. The fitted equations (full models) relating the responses i.e. Y1, Y2 to the transformed factor were shown Table II
and III respectively. The polynomial equation can be used to draw conclusions
after considering the magnitude of coefficient and the mathematical sign it
carries, i.e. positive or negative8.
Validation
of optimized model
Optimum
formulations were selected to validate the chosen experimental design and
polynomial equations9. The criterion for selection of optimum was
primarily based on the highest possible values of % drug release and gelling
capacity for in-situ gel formulations. The resultant experimental data of
response properties were subsequently compared with predicted values as shown
in Table IV.
Table I :
Effect of Independent variable on dependent variable by 32 full
factorial design
|
Formulation |
Independent variable |
Dependant variable |
||
|
|
X1 |
X2 |
Y1 |
Y2 |
|
F1 |
18 |
0.5 |
88.38 |
+++ |
|
F2 |
17 |
0.3 |
62.4 |
+ |
|
F3 |
18 |
0.4 |
82.1 |
+++ |
|
F4 |
17 |
0.5 |
71.9 |
++ |
|
F5 |
19 |
0.4 |
78.45 |
S |
|
F6 |
19 |
0.3 |
76.67 |
++ |
|
F7 |
17 |
0.4 |
64.21 |
++ |
|
F8 |
19 |
0.5 |
68.79 |
S |
|
F9 |
18 |
0.3 |
74.8 |
++ |
X1 – conc.of poloxamer 407(gm) , X2
- conc of hpmc k4m (gm)
Y1 = Rel8hrs
(%), Y2 = gelling capacity
Characterization
of Thermo reversible ocular gels
Test
for appearance/ clarity
All
formulations were checked for general appearance i.e. color, odour, any suspended particulate matter etc. The clarity
was checked using wooden board against black and white background. The vials
were held horizontally and gently rotated immediately under the lamp and then
inverted once or twice to detect foreign particles.
Determination
of pH
The pH of
each formulation was recorded using a calibrated digital pH meter immediately
after preparation as well as after 24 hours of storage at room temperature.
Gelation Studies
The gelling
capacity was determined by placing 2 drops of prepared system in a vial
containing 2 ml of artificial tear fluid freshly prepared and equilibrated at
37◦C.
The gel formation was visually evaluated; time for gelation
and the time taken for the gel to dissolve were noted. The lowest scores (+)
were assigned to those products in which the phase transition occurred only
after 60-90 sec. and the formed gels collapsed within 1-2 hrs. The highest
scores (+++) were assigned to those products for which the phase transition
commenced within 60-90 sec. And gels so formed were stable for about 7-8 hrs.
The moderate scores (++) were assigned to the products, which could form the
gel in 60-90 sec. but failed to maintain gel structure for more than 3hrs.10
Evaluation
of ophthalmic in-situ gel was done by means of following tests
Drug
content
The drug
content was determined by using phosphate buffer pH 7.4. as medium. Levofloxacin concentration was determined at 288 nm by using
UV-Visible spectrophotometer.
Rheological
studies
The prepared
solutions were allowed to gel in the simulated tear fluid and then the
viscosity determination was carried out by using Brookefield
viscometer with angular velocity run from 10 to 100 rpm.
In-vitro
release study:
The in vitro
release of levofloxacin from the formulations was
studied through cellophane membrane using a modified franz diffusion cell. The dissolution medium used was
artificial tear fluid freshly prepared (pH 7.4). Cellophane membrane,
previously soaked overnight in the dissolution medium, was tied to one end of a
specifically designed glass cylinder (open at both ends and of 5 cm
diameter). A 1-ml volume of the formulation was accurately pipetted
into this assembly. The cylinder was attached to the metallic driveshaft and
suspended in 50 ml of dissolution medium maintained at 370C so that
the membrane just touches the receptor medium surface. The
shaft was rotated at 100 rpm. Aliquots, each of 1-ml volume, were withdrawn at
hourly intervals and replaced by an equal volume of the receptor
medium. The aliquots were diluted with the receptor medium and
analyzed by UV spectrophotometry at 288 nm.11
In vivo drug release studies
In vivo release studies of levofloxacin
hemihydrate from the prepared in situ gelling
formulations were carried out using six male New Zealand albino rabbits each
weighing 2.5–3.0 kg with no signs of ocular inflammation or gross
abnormalities. All animals were maintained according to the guidelines of the Committee
for the Purpose of Control and Supervision of Experimental Animals.
Method:
50-μl
of Levofloxacin hemihydrates optimized in situ gelling
formulation (0.5%W/V) and marketed eye drop (0.5% w/v) were instilled in the
lower cul-de-sac of each eye, and the upper and lower eyelids were gently held
closed for 2 min to maximize drug-cornea contact. At 0.5, 1, 2, 4, 6, and 8 h
of postdosing the eyes were anesthetized using 4%
topical xylocaine solution and the aqueous humor was
sampled from 6 eyes for each formulation using a 28-gauge needle. Aqueous humor
samples (100 μl) were mixed with acetonitrile. The mixture was then centrifugeds
at 3000 r/min for 15 min and 20 μl of the
supernatant obtained was used to determine the Levofloxacin
hemihydrate content by HPLC.
HPLC analysis:
Quantitative estimation of Levofloxacin in tear fluid was done by
HPLC method. The Stationary phase used was HiQSil C18
column. A filtered and degassed mixture of phosphate buffer (0.02 M) pH 3.0
and acetonitrile (80:20) was used as the mobile phase. The mobile phase was delivered at a flow
rate of 1.0 ml/min, the injection
volume was 20 μl and detected at wavelength of
235 nm using gatifloxacin as internal standard.
Antimicrobial
efficacy testing
Antimicrobial
efficiency studies were carried out to ascertain the biological activity of
sol-to-gel systems against microorganisms. This was determined in the agar
diffusion medium employing “cup plate technique”. Marketed Levofloxacin
hemihydrate eye drops were used as a standard. The
standard solution and the developed formulations (test solution) were taken
into separate cups bored into sterile Muller Hinton Agar (MHA) previously
seeded with organisms Staphylococcus aureus (NCIM-2024) and Pseudomonas aeruginosa (NCIM-5029). After allowing diffusion
of solutions for two hours, the plates were incubated for 24 h at 370C.
The zone of inhibition (ZOI) was compared with that of the standard.
Sterility testing:
Serility testing was done as per IP 1996 by employing membrane
filtration technique. It was carried out by incubating formulations for
not less than 14 days at 30 to 350 C in the fluid thioglycolate medium to find the growth of anaerobic bacteria
and at 20 to 250 C in the soyabean-casein
digest medium to find the growth of
aerobic bacteria and fungi in the formulation.
RESULT
AND DISCUSSION:
Selection of vehicle
Buffers as
vehicles play a major role in formulating ophthalmic formulation. They
contribute significantly to chemical stability and clinical response and also
influence the comfort and safety of the product, hence it is important to
select a suitable buffer which ensures product stability and desired drug
solubility. The studies in various buffer solutions indicated that the drug was
soluble in acetate buffer IP of pH 4.6, 4.8 and 5.0 and in citrophosphate
buffer of pH 6.0 at the dosage level of 0.5%, w/v. The solutions were stable to
elevated temperatures and autoclaving. However, their instability to light as
evidenced by discoloration of the exposed solutions necessitated their packing
in amber vials. It has been reported that the ocular penetration of Levofloxacin, is maximum at pH of about 6.5. Citrophosphate buffer, pH 6.0, was therefore selected as a
vehicle for the formulated in-situ gel preparation.
Selection
of excipients:
Poloxamer 407 were selected as thermoreversible gelling agent because of its property to
transform into gel at temperature of the eye. Poloxamer
407 alone could not be used for ocular therapeutics due to its low mucoadhesive property and also to cause irritation to the
eye if used in high concentration required to have effective gelling hence HPMC
K4M was used along with Poloxamer 407 to reduce
concentration of poloxamer in the final formulation
and to impart mucoadhesive properties. Benzalkonium chloride is mostly used in ophthalmics
as preservative and also it is stable over wide temperature and pH conditions.
Sodium chloride is used as tonicity agent to maintain preparation isotonic.
Preliminary
studies for optimum amount of Poloxamer 407 and HPMC
K4M for insitu gellation
Preliminary
studies were conducted using different concentrations of Poloxamer
407 and cellulose derivatives to decide their level in experimental design.
Experimental
design and Statistical analysis
Factorial
design enables all factors to be varied simultaneously, allowing quantification
of the effects caused by independent variables and interactions between them.
In this study, a 32 full factorial experimental design was used to
optimize the formulation. The concentration of poloxamer
407 (17, 18, 19% w/v) and HPMC K4M ( 0.3, 0.4, 0.5%w/v) were selected as independent
variables. Drug release and gelling capacity were selected as dependent
variable.
Data
Analysis
Various
computations for the current optimization study using Response Surface
Methodology (RSM) were carried out, employing the Design Expert Software (Version
8.0.7.1, Stat-Ease Inc., Minneapolis, MN). In this design there are 2 independent variables and 3 levels (low,
medium, and high) of each variable has been studied.
The general
form of the model is represented as in equation,
Y = b0 + b1X1
+ b2X2 + b11X11 + b22X22 + b12X1X2
Where Y is the dependent
variable, b0 is the mean response of the 9 runs, and b1 is the
estimated coefficient for factor X1. The main effects (X1 and X2)
represent the average result of changing a factor at a time from its low to high
value. The interaction term (X12) shows how the response changes when
the factors are simultaneously changed. Polynomial terms (X11 and X22)
are included to investigate nonlinearity. A, B are the coded levels of
the independent variables and they represent result of changing one factor at a
time from its low to high value. AB is interaction term that shows how response
changes when factors are simultaneously changed. The coefficients of the
polynomial equations were generated using multiple linear regression analysis
(MLRA) for % drug release and gelling capacity. All the data of Summary output
of regression analysis for effect of A & B on Y1 and Y2 respectively are enlisted in Table
3,4 respectively. 3-D plots are generated to show graphically, effect of
independent variable on dependent variable.
Concerning Y1, the equation of multiple linear regression analysis is as
follows:
Y1=82.49+4.28A+2.58B-4.42AB-11.39A2-1.13B2
The Y1 for
all batches A1- A9 shows good correlation co-efficient of 0.8980. The equation
suggests that both factor A and B has positive effect on % drug release, upto particular concentration. After particular
concentration factor A and B have negative effect on % drug release as
indicated by negative sign of co-efficient of A2 and B2. Poloxamer 407 is a non-ionic surfactant; it releases the
drug slowly by forming PP0 block dehydration in combination with HPMC K4M as mucoadhesive agent.
Table II : Summary output of regression analysis for effect of X1 and X2 on Y1
|
Regression statistics for Y1 |
|
|
F value |
12.33 |
|
Predicted R square |
-0.0368 |
|
R square |
0.8980 |
|
Adjusted R square |
0.8252 |
|
Standard error |
1.38 |
|
Observations |
9 |
|
Coefficients |
|
|
Coefficient |
Coefficient value |
|
A |
4.28 |
|
B |
2.58 |
|
AB |
-4.42 |
|
A2 |
-11.39 |
|
B2 |
s-1.13 |
|
Equation |
|
|
Y1=82.49+4.28A+2.58B-4.42AB-11.39A21.13B2 |
|
Table III : Summary output of regression analysis for effect of A and B on Y2
|
Regression statistics for Y2 |
|
|
F value |
15.71 |
|
sPredicted R square |
0.2543 |
|
R square |
0.9182 |
|
Adjusted R square |
0.8597 |
|
Standard error |
1.42 |
|
Observations |
9 |
|
Coefficients |
|
|
Coefficient |
Coefficient value |
|
A |
0.50 |
|
B |
0.33 |
|
AB |
-0.75 |
|
A2 |
-1.64 |
|
B2 |
-0.14 |
|
Equation |
|
|
Y2 =
2.90+0.50A+0.33B-0.75AB-1.64A2-0.14B2 |
|
Thus % drug
release increases with increase in the poloxamer
concentration upto particular concentration. After
that the gel becomes stiff as proportion of both Poloxamer
and HPMC increases and % drug release decreases. The 3-D plots also confirm the
above observation as shown in fig.I.
Concerning Y2, the equation of multiple linear regression analysis is as
per below:
Y2 =
2.90+0.50A+0.33B-0.75AB-1.64A2-0.14B2
The Y2 for
all batches A1- A9 shows good correlation co-efficient of 0.9182. From table 4,
The equation suggests that both factor A and B has positive effect on gelling
capacity. As level of A and B increase, gelling capacity also increases. Above
the particular concentration of both A and B gel becomes too stiff and drug
release gets affected. The 3-D plots shows that as the concentration of Poloxomer 407 increase the gelling capacity increases significantly
and concentration of HPMC K4M increases the gelling capacity also increases as
shown in Figure II.
Figure I :3-D Response surface plot for
in-vitro drug release
Figure
II :3-D Response surface plot for gelling capacity
Table IV
: Comparison of experimental results with predicted responses of Optimized formulation
|
Batch code |
Pluronic
127 |
HPMC K4m |
response |
Predicted value |
Experimental value |
Residual error |
|
O1 |
18.11 |
0.44 |
Drug release |
83.39 |
84.34 |
0.95 |
|
Gelling capacity |
2.99 |
3.00 |
0.01 |
|||
|
O2 |
18 |
0.43 |
Drug release |
83.28 |
84 |
0.72 |
|
Gelling capacity |
3.00 |
3.00 |
0.00 |
|||
|
O3 |
17.96 |
0.44 |
Drug release |
83.25 |
83.89 |
0.64 |
|
Gelling capacity |
3.00 |
3.00 |
0.00 |
|||
|
O4 |
18.12 |
0.43 |
Drug release |
83.50 |
83.99 |
0.49 |
|
Gelling capacity |
2.99 |
3.00 |
0.01 |
Validation
of optimum formulations
For all 4
checkpoint formulations, the results were found to be within limits. Table IV
lists the checkpoints, the predicted and experimental values of all the
response variables, and the residual error in prognosis. Thus, the low magnitudes
of error as well as the significant values of R2 in the current
study indicate a high prognostic ability of in-situ gel formulations.
EVALUATION OF FORMULATION:
Appearance, clarity, pH and drug content:
The
appearances of all formulations were light yellow in colour
and were clear. Terminal sterilization by autoclaving had no effect on the
formulations. The haziness observed during autoclaving due to precipitation of
HPMC at elevated temperature was found to disappear and the clarity was
regained after overnight standing. The pH of all the formulations was found to
be within the range of 6.0 to 6.5, which is desirable for absorption of levofloxacin and patient compliance. The drug content of
all formulations was within the range of
99.35% to100.13%, showed the uniform distribution of drug in the ophthalmic
formulations.
Gelling capacity:
The
viscosity and gelling capacity plays important role for in situ gelling system.
The formulation should have an optimum viscosity for easy instillation into the
eye as a liquid which undergo sol-to-gel transition. As per Table I,
formulations F1 and F3 showed better gelling capacity. The other formulations
were not having desirable gelling capacity.
Rheological studies:
Viscosity of
the instilled formulation is an important factor in determining residence time
of drug in the eye. The formulations were shear thinning and an increase in
shear stress was observed with increase in angular velocity. The administration
of ophthalmic preparations should influence as little as possible the pseudoplastic character of the precorneal
tear film. Since the ocular shear rate is very large ranging from 0.03 s-1
during interblinking periods to 4250–28,500 s-1
during blinking, viscoelastic fluids with a viscosity
that is high under conditions of low shear rate and low under conditions of
high shear are preferred. At pH 6.0, the formulations were in a liquid state
and exhibited low viscosity. An increase in pH to 7.4 (the pH of the tear
fluid) caused the solutions to transform into gels with high viscosity.
In-vitro release:
Figure III shows the percentage of levofloxacin
hemihydrate released as a function of time for
optimization batches. The in vitro drug release conditions may be very
different from those likely to be encountered in the eye. However, the results
clearly showed that the gels have the ability to retain levofloxacin
hemihydrate for a prolonged period of time (8 h) and
premature drug release does not occur. From the
results it is concluded that the high viscosity plays important role in
controlling the release of drug from the formulations. When the polymer
concentration increases, drug release increases upto
certain point and later decreased. Comparison of in-vitro release of
optimized batch with marketed eye drop is shown in Figure IV.
Figure III :In-vitro release kinetics of
optimization batches
Figure IV : Comparison of
in-vitro release of marketed formulation(MF) with optimized formulation(F)
In-vivo release:
The in vitro release studies were completely free
from any complications due to variability in precorneal
factors, such as blinking, lachrymation, tear
turnover, and drug washout. The in vitro studies provided the relative
permeation characteristics of levofloxacin from
different formulations, but they could not simulate real in vivo conditions.
It is, therefore, necessary to study the in vivo ocular absorption of
the drug from the formulations. The results of the in vivo studies are
shown in Figure V .The relative bioavailability of optimized temperature
triggered in-situ gel was calculated by comparing with marketed eye drop. Cmax, Tmax and AUC0-8 of
optimized formulation was found to be 2.42 μg/ml,
3 hr and 18.87 μg.h/ml respectively.
The relative bioavailability of optimized in-situ gel formulation was found to
be 1.487 fold over marketed eye drop.
Figure V : Tear
fluid concentration profile of marketed eye drop & Temperature activated
in-situ gel
Antimicrobial efficacy studies:
The
study indicated that the levofloxacin retained its
antimicrobial efficacy even after formulated as an in situ gelling system in infected condition of eye i.e at STF Ph 6.0.
Sterility study:
The optimized formulation passed the test for sterility as there was no
appearance of turbidity and hence no evidence of microbial growth when
incubated for not less than 14 days a 30-35°C in case of fluid thioglycolate medium and at 20-25°C in the case of soyabean casein digest medium.
CONCLUSION:
Levofloxacin hemihydrate which is a broad spectrum Anti-bacterial agent
used in the treatment of various ocular infections was successfully formulated
as Temperature triggered in situ gel using Poloxomer
407 as polymer. The formulated systems provided sustained release of the drug
for 8 hr period. The developed formulation is a viable alternative to
conventional eye drop due to its ability to enhance bioavailability through its
longer precorneal residence time and ability to
sustain release of the drug. Also important is its ease of administration and
decreased frequency of administration resulting in better patient compliance.
ACKNOWLEDGEMENTS:
The authors
wish to express their gratitude to Maxim Pharmaceuticals, Pune
for providing gift sample of Levofloxacin hemihydrate. The authors are also thankful to Dr. A. R. Madgulkar, Principal, AISSMS College of Pharmacy for
providing necessary facilities to carry out the research work.
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Received on 18.06.2012 Accepted on 26.06.2012
© Asian Pharma Press
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Asian J. Pharm.
Res. 2(3): July-Sept. 2012;
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